Thursday, October 25, 2007

The Roadmap To Lean

Lean Manufacturing is being utilized by businesses of all sizes today. Although it took a few years to become mainstream, the success stories from mid-size to large corporations have pushed lean manufacturing down to very small organizations.

Most of the large corporations employ a few lean experts. Many mid-size and most small businesses do not have lean manufacturing expertise in the company. It is common that a few individuals have attended a lean manufacturing seminar or read a few books, but lack the expertise to develop a roadmap.

The reason most courses and seminars do not teach a “roadmap” is because the tools are best applied to problems or bottlenecks, rather than forcing the tool use on the opportunity. For example, a machine that sets up once per week in 30 minutes probably doesn’t warrant a week of SMED activity.

However, a roadmap can be used with common sense. Lean manufacturing has been called “common sense manufacturing”, although not always “common practice”.

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4 comments:

Dr. Hubert Rampersad said...

The Solution for this issue is: the New Groundbreaking and Revolutionary Lean Six Sigma Concept Called

TPS-Lean Six Sigma;
Linking Human Capital to Lean Six Sigma
It’s A New Blueprint for Creating High Performance Companies

By Hubert Rampersad & Anwar El-Homsi (Information Age Publishing Inc., North Carolina, November 2007)
www.TPS-LeanSixSigma.com

A new blueprint for addressing the primary concerns of manufacturing and service in a more sustainable and humanized way is urgently needed, whereby personal and organizational performance, and learning mutually reinforce each other and create a stable basis for a high performance company. Traditional business management concepts are insufficiently committed to learning, and rarely take the specific personal ambitions of employees into account. In consequence, there are many superficial improvements, marked by temporary and cosmetic changes, which are coupled with failing projects that lack engaged personnel. This new book emphasizes the introduction of this new blueprint, called TPS-Lean Six Sigma. This model entails the integration of Total Performance Scorecard and Lean Six Sigma. TPS-Lean Six Sigma and the related new tools provide an excellent and innovative framework for creating a high performance culture and a sustainable breakthrough in both the manufacturing and service industries.

TPS-Lean Six Sigma is like a ‘turbo-charged’ Lean Six Sigma program. All of the proven, sound methodologies of traditional Lean Six Sigma are charged with highly motivated team members. The result is a powerful people driven Lean Six Sigma program called TPS-Lean Six Sigma that leads to a High Performance Culture and allows employees to realize their full potential and contribute creatively while the organization benefits from increased profitability, market share, and customer satisfaction. TPS-Lean Six Sigma is the perfect marriage of Lean Six Sigma and the Total Performance Scorecard. With TPS-Lean Six Sigma, your business, your customer, and your employee’s personal goals are all realized in concert with each other. By integrating human capital into the Lean Six Sigma equation, organizations have the opportunity for exponential, quantum levels of improvement and success. Your customers will be happy, shareholders will be happy, management will be happy, employees will be happy, processes will be optimized, waste will be eliminated, and profits will soar. It is quite possible that now, with TPS-Lean Six Sigma, we actually have reached nirvana. By way of this book, Hubert Rampersad & Anwar El-Homsi are launching a revolutionary, holistic concept called TPS-Lean Six Sigma which actively has human capital embedded in Lean Six Sigma in a manner that not only stimulates commitment, integrity, work-life balance, passion, enjoyment at work and employee engagement but also stimulates individual and team learning in order to develop a motivated workforce and sustainable performance improvement and quality enhancement for the organization.

Anonymous said...

I agree most companies large and small need to utilize the Lean Six Sigma strategies. But most of them have never heard of this or don't know where they can go to learn more. I say if you can get to this conference defiantly go, but if you can I also know of two great companies that can help you with implementing the Lean Six Sigma concepts. They are http://www.orielinc.com
http://www.statamatrix.com/

Thanks,
Kerry

Unknown said...

Hey great article! I myself have never used the lean Six Sigma Concept but now I am thinking I need to check it out! I have on the other hand used other types of business improvements form a company called www.spisales.com which trains you and your employees on how to sell.

Thanks for the info!
Tiff

Six Sigma said...

I agree. Many Lean implementer only focus on the tools like VSM but theoritically work not mean that it works. Test run is always need